Our Esteemed Clients
About Zion Unit 2
We had conceived, erect and operate cogeneration power plant (10 MW) at Caveri cooperative khand udyog, Chikhali, Valsad. It is first of its kind Co-generation grid connected power plant in Gujarat. The power thus produced will be for captive consumption as well as exports to Grid. The back pressure steam to be used in sugar manufacturing process. The power generation will be THROUGHOUT THE YEAR i.e. in cane crushing season & non seasonal also. We will use not only sugar industry waste BAGGASSE but also other wide variety of AGRO WASTES / BIOMASSES. The furnace design and overall system integration / selection are of utmost important.
We had conceived, erect and operate cogeneration power plant (10 MW) at Caveri cooperative khand udyog, Chikhali, Valsad. It is first of its kind Co-generation grid connected power plant in Gujarat. The power thus produced will be for captive consumption as well as exports to Grid. The back pressure steam to be used in sugar manufacturing process. The power generation will be THROUGHOUT THE YEAR i.e. in cane crushing season & non seasonal also. We will use not only sugar industry waste BAGGASSE but also other wide variety of AGRO WASTES / BIOMASSES. The furnace design and overall system integration / selection are of utmost important.
BOILER AND TURBINE OPERATING CONFIGURATION
- Sugar Mill Installed capacity- 2500 Tons of crushing per day o Sugarcane
- Boiler Capacity – 50 TCH
- Design Pressure - 67 kg per sq.cm g
- Steam Temperature – 505 deg celcius
- Power Generation – 10 MW
- Exhaust Steam Pressure – 1.5 kg per sq cm g
PLANT CAPACITY
- Baggasse Generated – 700 TPD / 29 TPH
- Power generation – 10 MWh
- Steam Generation – 50 TPH
- Steam to power ratio – 5 Tons per MWh
- Baggasse Required – 20 TPH / 480 TPD
- Surplus Baggasse available – 220 TPD
- Sugar Mill Running days – 160 per year/ season
- Surplus Biogases available for non seasonal period = 35200 MT
- Additional Baggasse available for days / season = 73 days
- We can run power plant for extra 73 days on Baggasse in NON SEASON PERIOD.
BUSINESS MODULE
- Power generation 10 MWh throughout the year
- Fulfill power and steam requirement of sugar mill in season ( for 160 days ) = 3.2 MWh
- Export of surplus power to grid = 6.8 MWh / 26000 MW
- Export of total power to grid in non seasonal period ( 200 days ) = 10 MWh / 48000 MW
- Downtime 5 days
- Total power available for export per year = 74000 MW
- Baggasse available in NON SEASONAL PERIOD for 73 days
- We will use other biomasses / agro wastes in non seasonal period for rest of the days 127 ( 360-160-73 )
- Additional Baggasse available for days / season = 73 days
- We can run power plant for extra 73 days on Baggasse in NON SEASON PERIOD.